EXTRUSION

Strength in Every Profile

High-performance extrusion lines shaping durable solutions.

EXTRUSION

EAS Aluminium produces approximately 20,000 tons of aluminum profiles annually using advanced extrusion lines compliant with European standards. Our profiles are tailored to the specific needs of industries such as architecture, automotive, defense, and solar energy.

During the extrusion process, raw materials of various alloys are shaped into desired cross-sections under controlled heat and pressure. The resulting products undergo rigorous testing for mechanical strength, surface quality, and dimensional accuracy. With the introduction of our fully automated Presezzi extrusion line in 2025, we will enhance our production speed, energy efficiency, and overall product quality.

Presezzi extrusion press line at EAS Aluminium
ALUMINIUM EXTRUSION

Precision Extrusion for Architecture, Industry & OEM

EAS Aluminium extrudes standard and custom profiles on a modern Presezzi press line — with in-house anodizing, Wagner powder coating and export-ready logistics from Svilengrad, Bulgaria.

20,000tons / year
Total integrated extrusion capacity across EAS production campus
Presezzipress line
Front-loading Italian extrusion technology for tight tolerances
7 mstandard length
Extruded lengths with precision cutting and bundling for export
6xxxalloys
6060, 6063, 6005, 6082 and project-specific alloys
40+countries
Profiles exported across Europe and regional markets
PRODUCTION CAMPUS

Inside the EAS Aluminium Extrusion Facility

A modern integrated campus in Svilengrad — Presezzi press technology, in-house finishing and export-ready logistics for architectural, solar and industrial programmes.

Presezzi extrusion line and industrial hall at EAS Aluminium
Aluminium extrusion production floor with EAS operators
Close-up of EAS Aluminium extrusion press technology
Wide view of EAS integrated extrusion facility
EAS Aluminium extrusion machinery on the production line
EAS Aluminium production campus exterior in Svilengrad, Bulgaria
EXTRUSION CAPABILITY

Technical Overview of EAS Extrusion Services

From catalogue sections to fully custom dies, we deliver architectural, solar, industrial and OEM profiles with documented quality and integrated finishing on one campus.

  • 20,000 t/year capacity
  • Presezzi press technology
  • EN 755 tolerances
Extrusion Press
Modern Presezzi front-loading line with digital process monitoring and flexible die changes
Profile Portfolio
Standard architectural, solar, industrial and custom OEM sections — see our profile range
Alloys
6xxx series including 6060, 6063, 6005 and 6082 for structural and architectural applications
Lengths & Cutting
Up to 7 m extruded length; precision sawing, deburring and labelled bundles for export programmes
Tolerances
Production per EN 755 and customer drawings with dimensional QA on request
Die & Tooling
In-house die design and manufacturing — from new concepts to catalogue sections
Surface Finishing
In-house powder coating and anodizing for unified quality control
Quality & Compliance
ISO-based QA, test reports and CBAM-ready carbon documentation — certificates
Logistics
Export from Svilengrad near Edirne — competitive EU and regional supply chain access
FROM BILLET TO PROFILE

How EAS Aluminium Extrusion Works

An eight-step extrusion workflow — from billet preparation to export-ready bundles — designed for architects, fabricators and industrial buyers.

01
Billet Preparation
Heating and homogenisation of aluminium billets to the required alloy and temperature profile.
02
Die Setup
Mounting and alignment of extrusion dies — new or catalogue tooling from our tool shop.
03
Extrusion
Profile pressing on the Presezzi line with controlled speed, temperature and pressure.
04
Cooling & Stretching
Controlled cooling on the run-out table and stretching for straightness.
05
Cutting
Precision sawing to project lengths with burr-free ends and bundle labelling.
06
Surface Treatment
Optional in-house anodizing or Wagner powder coating before release.
07
Quality Control
Dimensional inspection, visual checks and documentation per order.
08
Packaging & Export
Protective wrapping and logistics from Svilengrad to EU and regional markets.
WHY EAS EXTRUSION

Why Buyers Choose EAS Aluminium Extrusion

Integrated Campus

Extrusion, surface treatment and logistics on one site — fewer hand-offs and faster lead times.

Presezzi Technology

Modern front-loading press with digital monitoring for precision and flexible production.

Custom Die Capability

From catalogue dies to new tooling — engineering support for OEM and project work.

Documented Quality

ISO-based QA, test reports and CBAM-ready carbon documentation on request.

EU Supply Partner

Reliable B2B extrusion supply from Svilengrad with English-speaking project support.

SUSTAINABILITY & CBAM

Responsible Extrusion for the EU Market

EAS Aluminium invests in efficient extrusion, in-house finishing and transparent carbon reporting — helping EU customers meet CBAM and sustainability procurement requirements.

Energy-efficient pressingModern Presezzi line with process monitoring to reduce waste and rework.
Recycled billet optionsSecondary aluminium inputs available for qualifying programmes.
In-house finishingPowder coating and anodizing on site — fewer transport legs, tighter control.
CBAM documentationEmbedded carbon data for EU importers — see our quality & certificates page.
FAQ

Aluminium Extrusion — Questions & Answers

What extrusion capacity does EAS Aluminium offer?
Our integrated campus delivers up to 20,000 tonnes per year, including a modern Presezzi press line detailed on our extrusion factory page.
Which alloys can you extrude?
We work with 6xxx series alloys including 6060, 6063, 6005 and 6082 for architectural, solar and industrial applications.
Can you develop a new custom extrusion die?
Yes. Our tool production team designs and manufactures dies. Share your drawing and we will advise on feasibility, tolerances and lead time.
What profile lengths are available?
Standard extruded lengths up to 7 m with precision cutting to project requirements and export-ready bundling.
Do you offer in-house surface finishing?
Yes. Wagner powder coating and anodizing are performed on site for unified quality control and shorter lead times.
Do you export extruded profiles to the EU?
Yes. We export from Svilengrad, Bulgaria to EU and regional markets with documented QA and logistics support.
Can you provide CBAM documentation?
We support EU customers with CBAM-related embedded emissions documentation on request per order or programme.
How do I request an extrusion quotation?
Contact our team with drawings, alloys, finish requirements and estimated volumes — or visit our contact page.